Industries Served

Industries That Rely on Rotary Piston Vacuum Pumps

At Great Lakes Vacuum, we manufacture and service vacuum pumps and mechanical boosters.  In fact, we specialize in rebuilding and repairing industrial vacuum pumps and boosters, with a particular focus on rotary piston pumps.  These pumps are the workhorses of many demanding industries, delivering consistent performance under harsh conditions. Below are some of the major industries and applications where rotary piston vacuum pumps play a vital role.

Lyophilization (Freeze Drying)

Rotary piston pumps are essential in lyophilization processes, where pharmaceuticals, biologics, and food products are dried under vacuum. Their ability to quickly achieve deep vacuum levels ensures product stability, extended shelf life, and preservation of sensitive compounds.

Advanced Materials (Super Alloys)

Manufacturing super alloys requires extremely clean and controlled environments. Rotary piston pumps support processes like alloy refining and casting by maintaining high-vacuum conditions that prevent contamination and improve material strength and performance.

Electron Beam Welding

In electron beam welding, components are joined in a high-vacuum chamber. Rotary piston pumps provide the vacuum foundation necessary for electron beam focus and precision, ensuring strong, defect-free welds for aerospace, defense, and medical applications.

Thermal Processing (Heat Treating)

Heat treating processes like hardening, annealing, and tempering often require controlled vacuum environments. Rotary piston pumps maintain these conditions, allowing for consistent treatment of metals with minimal oxidation and contamination.

Metalizing

In decorative and functional metalizing, thin layers of metal are deposited onto surfaces such as glass, plastic, or paper. Rotary piston pumps maintain stable vacuum levels, ensuring uniform coatings used in packaging, optics, and automotive parts.

Thin Film Coating

Industries such as optics, electronics, and solar manufacturing rely on thin film coatings applied under vacuum. Rotary piston pumps enable precise film deposition by sustaining the required vacuum pressure throughout the coating process.

Leak Detection

Leak detection systems often use rotary piston pumps to evacuate test chambers. Their reliability and ability to reach low pressures make them ideal for detecting leaks in critical components such as fuel systems, refrigeration units, and semiconductor devices.

Vacuum Investment Casting

This process, widely used in aerospace and turbine industries, requires a high-quality vacuum environment to produce defect-free castings. Rotary piston pumps remove gases and prevent porosity, ensuring strong, high-integrity metal parts.

Vacuum Induction Melting (VIM)

In VIM, metals are melted under vacuum to produce alloys with tight chemical specifications. Rotary piston pumps help maintain the vacuum conditions that prevent oxidation and ensure high purity during melting and solidification.

Vacuum Arc Remelting (VAR)

For critical aerospace and medical materials, VAR is used to refine alloys under vacuum. Rotary piston pumps sustain the environment needed for controlled solidification, eliminating impurities and structural defects in the final product.

Vacuum Cooling in Agriculture

In the agricultural industry, vacuum cooling is used to rapidly lower the temperature of produce, extending shelf life and preserving quality. Rotary piston pumps provide the vacuum necessary to draw out heat and moisture efficiently.

Conclusion

Rotary piston vacuum pumps are indispensable across a wide range of industries, from pharmaceuticals and agriculture to aerospace and advanced manufacturing. At Great Lakes Vacuum, we manufacture rotary piston pumps; we also ensure our customer’s critical pumps remain reliable and efficient through expert repair, rebuild, and service.

Statement of Work

All pumps and blowers are visually inspected during receiving. Any damage from shipping is noted and photos are taken immediately. Upon uncrating a visual inspection of the unit is done and any missing components are noted.

All equipment is torn down completely, including every last nut and bolt. Any damaged parts are noted and photos are taken. Any large failure causing debris found inside the unit is saved and photographed to show the cause of failure.

The paint and oil is removed from all components (except aluminum and some other delicate parts) via a caustic hot tanking cycle. This is followed by an industrial parts washer cycle. Components are then rinsed and air dried.

A detailed inspection is performed where all wear surfaces are measured with calipers or a micrometer and the results are compared to OEM specifications to determine which parts are out of spec and should be replaced. A detailed quote is then provided to the customer showing what, if anything, is necessary beyond a standard rebuild.

Upon receipt of a purchase order for the rebuild, the entire pump or blower is cleaned with an industrial soap and scrubbed to remove all oil residues. Then all machined surfaces are tool polished and finish sanded. Some fittings and fasteners are blasted and/or replaced as necessary.

During pump assembly any gaskets, O-rings, lip seals, mechanical seals, shaft sleeves, sight glasses, bearings, vee belts, clappers, poppets, springs, freeze plugs, solenoid valves, check valves, ball valves and oil flow indicators are replaced. Motor to solenoid valve wiring is done in seal tight when applicable.

At the testing stage units are pre-lubed and filled with new oil. All equipment is then helium leak checked. This is followed by a four hour vacuum level performance test, during which temperature, vacuum level and motor amperage are monitored.

All equipment is repainted with high quality oil based paint in our paint booth and given multiple coats, such that rebuilt equipment is indistinguishable from new. All belt guards, flywheels and pulleys are also painted for prolonged protection. Once dry, new warning and operation labels are then attached as well as an updated serial tag.

Great Lakes Vacuum custom makes heavy duty skids sized specifically to the unit for maximum protection during transit. All equipment is bagged and wrapped prior to being fastened with bolts to the skid and having sides attached to the skid for further protection on its way back to you.

Warranty

All repairs are warranted against defects in material and workmanship for a period of 18 months for Stokes pumps (12 months all other pumps and blowers) from the date of rebuild, provided that the equipment is used in accordance with instructions and preventative maintenance requirements as stated in the operating manual.

Additional Repairs

Electric motor repairs (other than bearings), missing parts and additional parts that are not included in a standard rebuild are considered additional and will be quoted in writing for customer approval.  Hot pumps, oxygen service pumps and pump and blower packages require additional parts and labor not included in a standard rebuild.

Projects

Popular examples of vacuum pumps and mechanical boosters that GLV frequently works on include:

Edwards Stokes 212J Microvac Vacuum Pump, 900-212-014

Edwards Stokes 212H Microvac Vacuum Pump, 900-212-011

Edwards Stokes 412J Microvac Vacuum Pump, 900-412-014

Edwards Stokes 412H Microvac Vacuum Pump, 900-412-011

Leybold TRIVAC D65 B Vacuum Pump, 11296

Welch DuoSeal 1376 Vacuum Pump

Roots 10×24 RGS HVB Mechanical Booster Blower

Edwards Stokes 615 Microvac Booster

Leybold SOGEVAC SV 300 B Vacuum Pump

Leybold RUVAC WAU 1001 or Leybold RUVAC WSU 1001 Mechanical Booster Pumps